Five-axis machining center is widely used

In recent years, the five-axis machining center has been more and more widely used in various fields. In practical applications, whenever people encounter the problem of efficient and high-quality machining of special-shaped complex parts, the five-axis linkage technology is undoubtedly an important means to solve such problems. More and more manufacturers tend to look for five-axis equipment to meet the high efficiency, high quality processing. But do you really know enough about five-axis machining?

Compared with three-axis CNC machining equipment, five-axis machining centers have the following advantages:

1, keep the tool intact, improve cutting conditions

As the cutting tool moves to the top or edge of the workpiece, the cutting state gradually deteriorates. In order to maintain good cutting conditions, you need to rotate the table. If we want to finish machining irregular planes, we have to rotate the table many times in different directions. It can be seen that the five-axis machine can also avoid the ball end milling cutter center point line speed of zero, in order to obtain better surface quality.

2. Effectively avoid tool interference

For the impeller, blade and integral disc used in the aerospace field, the three-axis equipment cannot meet the process requirements due to interference. And five-axis machine tools can be met. At the same time, the five-axis machine can also use shorter tools for machining, improve system stiffness, reduce the number of tools, and avoid tool production. For our business owners, this means that in terms of tool costs, five-axis machines will give you money!

3. Reduce the number of clamping, one clamping to complete five surface processing

The five-axis machining center can also reduce reference conversion and improve machining accuracy. In the actual processing, only one clamping, processing accuracy is easier to ensure. At the same time, due to the shortening of the process chain and the reduction of the number of equipment, the number of fixtures, workshop area and equipment maintenance costs are also reduced. This means you can use fewer fixtures, less plant space and less maintenance costs for more efficient, higher quality machining!

4. Improve processing quality and efficiency

The five-axis machine tool can be cut with the tool side edge, and the processing efficiency is higher

5. Shorten the production process chain and simplify production management

The complete machining of the five-axis CNC machine tool greatly shortens the production process chain and simplifies production management and scheduling. The more complex the workpiece, the greater its advantages over the traditional process of decentralized production methods.

6, shorten the new product development cycle

For enterprises in aerospace, automotive and other fields, some new product parts and molding molds have complex shapes and high precision, so they have the characteristics of high flexibility, high precision, high precision, etc., the high integration and complete processing capacity of the five-axis CNC machining center is a good way to solve the problem of processing accuracy and cycle of complex parts in the process of new product development, which greatly reduces the research and development cycle. Improve the success rate of new products.